Fiber-To-The-Home Cable Manufacturing Line – Cutting-edge Manufacturing System

Have you realized that up-to-date glass-fiber wire networks can operate at rates of up to 190 m per minute? This astonishing productivity results from advanced production methods tailored to swift output.

These configurations are built to handle multiple cable types, such as service cables and tight buffered cables. The streamlined form factor, typically below 26 m, makes them ideal for state-of-the-art factories.

Integration with intelligent production networks guarantees seamless operations. Through MES/ERP connectivity, these compact fiber unit production lines offer peerless exactness and performance. This renders them the leading option for businesses seeking to lead in the fiber network field.

Overview of the FTTH Manufacturing Line

Productive production systems play a vital role in meeting the growing need for dependable links. These configurations are designed to create premium light-transmitting wires that drive modern networks. By leveraging modern innovations, they provide for accuracy and rapidity in all phases of the production.

Defining the FTTH Production Line

The FTTH manufacturing line is an integrated system for manufacturing home fiber drop cables. Such cables are made up of naked fibers secured with iron or FRP materials, merging with protective sheathing. The result is a durable and efficient solution for rapid broadband links.

It works with diverse compounds, including PVC, LSZH, and PE resins. Such adaptability guarantees it can meet diverse industry needs. Additionally, the 4-head fiber pay-off system offers precise tension control, maintaining precision up to ±0.05N.

Reasons to Select Our Cutting-edge Production System

Our machinery excels for its exactness and productivity. Below are the advantages:

• Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
• Is compatible with LSZH, PVC, and PE casings for multiple purposes
• Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
• Provides throughput up to 9km/h specifically for 2.0×3.0mm cables

These specifications promise uninterrupted processing and superior results. It’s the ideal solution for businesses seeking a competitive advantage in fiber networks.

Core Attributes of Our FTTH Cable Fabrication Line

Contemporary production setups are reshaping the process by which fiber optic cables are produced. Our cutting-edge machinery combines precision, efficiency, and cutting-edge technology to deliver superior outputs. The following outlines the remarkable components that position our system at the forefront.

Accurate Extruder Coupled with an Adaptable Head

At the heart of our system is a customized 50mm extruder engineered for exact substance allocation. It secures consistent quality throughout each cable produced. The free adjustment head allows for seamless customization, catering to various materials like PVC, LSZH, and PE polymers.

With OMRON temperature control, the system keeps precision within ±1°C. This precision fosters peak functionality while curtailing excess, ensuring it is a budget-friendly option for fabricators.

Powered Fiber Unwinding and Tension Regulation

The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.

This feature is particularly beneficial for producing high-quality fiber cables, since it preserves even tension along every step.

Mechanized Collection and Reel-Receiving Setup

Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, ensuring versatility across different production demands. The automated spool acquisition obviates manual handling, saving time and reducing labor costs.

Additionally, the X-type laser diameter gauge provides real-time quality control, ensuring that every fiber cable meets stringent industry standards, resulting in trustworthy and long-lasting outputs.

Advanced Technology Behind the Production Line

Cutting-edge technology is reshaping the fiber optic manufacturing process. Our equipment is engineered to provide exactness, consistency, and productivity, guaranteeing superior outputs in every production run. Let’s delve into the innovative aspects that differentiate our system.

Worldwide Industrial PC and PLC Integration System

At the core of our system is the FiberCAN PLC control system with an industrial PC interface. Such control technology provides smooth workflow and live supervision. It allows for precise adjustments, enhancing the quality of every optical cable produced.

With energy use as low as 35KW/h during routine activity, this system is power-saving. This reduces operational costs while maintaining high performance. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.

High Stability and Reliability with Famous Brand Components

Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.

Steel-reinforced wiring combined with sophisticated Fiber coloring machine management systems bolsters robustness and balance, guaranteeing that every manufactured cable attains superior industry benchmarks.

MES/ERP Connectivity Integration

Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. This ensures transparency and efficiency throughout the manufacturing process.

Companies are enabled to track performance data, refine processes, and minimize resource loss, rendering it a savvy option for today’s industrial plants.

Attribute	Advantage
FiberCAN PLC Control System	Precise adjustments and real-time monitoring
35KW/h Operational Energy Use	Energy-efficient operations
Nine-meter Cable Storage	Uninterrupted processing
OMRON Controllers	Reliable and exact performance
ERP Integration	Live process supervision

Practical Applications for Our FTTH Cable Line

Advanced production setups are revolutionizing the production of dependable fiber networks. They are engineered to fulfill varied commercial requirements, delivering versatility and exactitude for each use case. Below, we explore the key uses of this advanced equipment.

Producing FTTH Drop Cables

Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.

Important elements consist of:

• Combined FRP and diminutive steel wire payout to enhance strength
• Portable die backing for rapid setup modifications
• Suitability for indoor and outdoor use

Fabricating Compact Buffered and Free Tube Cables

It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.

Adaptable Manufacturing for Different Cable Varieties

Adaptability is a defining feature of our production line. It supports a wide range of materials and configurations, making it suitable for diverse applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. Such flexibility permits meeting particular demands while maintaining superior output.

Benefits of Using Our FTTH Cable Production Line

Adopting modern fabrication technologies offers considerable gains to companies in the fiber optics industry. Such systems streamline processes, lower expenses, and produce premium results. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.

Boosted Performance and Output

Our machinery operates at high velocity, reaching 7-9km/h outputs as per fiber ribbone line cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.

Budget-friendly Fiber Optic Setup Solutions

With optimized energy consumption of 35KW/h, our equipment reduces operational costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.

Polished and Dependable Cable Exteriors

Exact molding delivers a sleek and consistent exterior on all fiber products, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.

Aspect	Value Proposition
High-Speed Production	High productivity
Low Energy Requirement	Lower energy costs
Minimal Signal Loss	Enhanced signal quality
Ergonomic Design Height	User-friendly setup

Final Thoughts

Cutting-edge optical cable manufacturing is establishing fresh industry norms. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Operating at up to 190 meters per minute, they guarantee significant investment benefits.

Our systems also come with dedicated technical support and customization options to meet specific needs. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.

Ready to transform your manufacturing process? Get in touch to learn about bespoke solutions designed for you. Step into the future of optical cable production with our market-leading equipment.